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SpaceX’s Starship explosion explained by Elon Musk

The burning wreckage of Starship SN4, May 29th. (SPadre)

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Shortly after a briefing following SpaceX’s flawless astronaut launch debut, CEO Elon Musk casually revealed the best explanation yet for why a Starship prototype violently exploded during testing on May 29th.

On that fated Saturday, SpaceX successfully completed the fifth static fire of a Raptor engine installed on a full-scale Starship prototype, preceded by about an hour and a half of vehicle checks and propellant loading. Unfortunately, around a minute after Raptor shut down, what was quickly identified as liquid methane began spurting out of a specific section at the base of Starship, rapidly creating a massive cloud as the cryogenic propellant boiled and turned into gas. The specific source is unclear but moments later, something under Starship SN4 provided the shock or spark needed to ignite the expanding fire hazard, producing a spectacularly large and violent explosion.

Unsurprisingly, the accidental fuel-air explosion that was created obliterated Starship SN4 in the blink of an eye, shredding its lower (liquid oxygen) tank into steel confetti and immediately breaching the upper (liquid methane) tank, which fell to the ground and subsequently exploded again. The launch mount Starship was staged on was also damaged beyond repair and has been fully dismantled and scrapped in the two days since the anomaly. Thankfully, however, SpaceX already has replacement mounts and ships well on their way to carrying Starship SN4’s torch forward and Elon Musk already seems to understand what caused the prototype’s demise.

Shortly after a post-launch briefing celebrating and discussing SpaceX’s inaugural astronaut launch on May 30th, Reuters reporter Joey Roulette was able to ask Musk about Starship SN4’s spectacular demise the day prior. The SpaceX CEO was quoted saying that “what we thought was going to be a minor test of a quick disconnect ended up being a big problem”, confirming suspicions based on careful analysis of public views of the explosion that it was caused by issues with Starship’s ground support equipment (GSE).

Starhopper’s quick-disconnect umbilical panel is pictured here in May 2019. Starship SN4 used a similar mechanism, although the plumbing is now located inside the vehicle’s circumference. (NASASpaceflight – bocachicagal)

In Musk’s statement, “quick disconnect” (QD) refers to an umbilical port that connects a launch vehicle to GSE, enabling the loading and offloading of propellant and fluids, clamping down the rocket, and providing a wired telemetry and communications link for ground controllers. QDs must perform all those tasks while also being able to rapidly release and disconnect, allowing the rocket to lift off while still protecting its sensitive ports for ease of reuse.

In theory, Starship’s quick-disconnect umbilical panel is even more complex, as it will have to simultaneously enable the ship to be fueled and controlled while sitting on top of a Super Heavy booster and permit in-orbit docking and refueling. Given that Starships are currently being tested independently on spartan launch mounts, it’s unclear if the current generation of prototypes has been outfitted with advanced QD panels. More likely, Musk was referring to a test of a less advanced QD panel similar to the rough version used on Starhopper last year, and SpaceX simply wanted to test its ability to disconnect and reconnect to Starship on command.

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SpaceX’s existing Starship launch mount was heavily damaged by SN4’s explosion and has since been fully dismantled. (NASASpaceflight – bocachicagal)
Starship SN4’s remains have already been cleared from the pad. (NASASpaceflight – bocachicagal)

If that’s the case, the likeliest explanation for SN4’s explosion is that that quick disconnect was unable to fully reconnect after the test, resulting in a leak from the liquid methane port when SpaceX began to detank the rocket. Instead of the highly-pressurized fluid flowing smoothly back to ground storage tanks, the liquid methane sprayed wildly, akin to the effect one might observe when attempting to block off an active water source with an open palm.

Work on a second launch mount was already ongoing when Starship SN4 exploded on May 29th. (NASASpaceflight – bocachicagal)
Starship SN5 and SN6 are simultaneously being assembled in SpaceX’s new vertical assembly building (VAB). (NASASpaceflight – bocachicagal)

Compared to the many possible ways a fueled Starship could fail, a propellant leak started by a faulty umbilical panel is about as convenient as they come. Starship SN4 may have been violently destroyed as a result, turning a relatively small error into exceptionally painful lesson but SpaceX has already had some success building full-scale prototypes at an almost unbelievably low cost – likely less than $10M apiece. Starship SN5 appears to be just shy of ready to take SN4’s place on the launch mount, although SpaceX will have to build an entirely new launch mount before it can resume testing.

At the same time, Starship SN5’s successor – SN6 – is just one stacking event away from reaching a level of completion similar to SN4 and SN5. All told, Starship SN4’s demise is just another part of the process of developing a new kind of rocket by building and testing hardware – failure can be a valuable tool when managed properly. Based on past observations, SpaceX could be ready to continue testing (and hopefully flying) Starship prototypes before the end of the month.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Elon Musk

Elon Musk just roasted Sam Altman’s Tesla Roadster cancellation

“And you forgot to mention act 4, where this issue was fixed and you received a refund within 24 hours.

But that is in your nature.”

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Elon Musk has responded to OpenAI CEO Sam Altman’s decision to cancel his Tesla Roadster reservation, which he revealed on X on Thursday.

We reported on Altman’s decision, which he called “A tale in three acts,” showing his confirmation email from Tesla back in 2018, an email requesting his $50,000 deposit back after canceling his order, and a notification from Google that the email he sent was not delivered.

Musk did not take too kindly to the post from his tech rival, first referencing his position with OpenAI, and then confirming that Altman received his reservation deposit back within 24 hours:

OpenAI was started by Musk, Altman, and others back in 2015, and was geared toward being a non-profit company that would develop safe artificial intelligence that would be accessible to people.

However, Musk and Altman did not agree on the future of the company. Musk left, and Altman turned OpenAI into a for-profit company. This led to a variety of lawsuits and some very public spats between the two. Musk has called out Altman for turning the company into a for-profit, which has been his main source of criticism for his former colleague.

The Roadster has been hanging in the balance of Tesla’s manufacturing plans for seven years, but the company has made more indications that it will be unveiled later this year and will have some insane technologies.

Musk said on Friday in an episode of the Joe Rogan Experience Podcast that Tesla is “getting close to demonstrating the prototype.”

He said:

“Whether it’s good or bad, it will be unforgettable. My friend Peter Thiel once reflected that the future was supposed to have flying cars, but we don’t have flying cars. I think if Peter wants a flying car, he should be able to buy one…I think it has a shot at being the most memorable product unveil ever. [It will be unveiled] hopefully before the end of the year. You know, we need to make sure that it works. This is some crazy technology in this car. Let’s just put it this way: if you took all the James Bond cars and combined them, it’s crazier than that.”

Musk hinted that the vehicle could fly and would have “crazy technology” that would put James Bond’s vehicles to shame. It will be interesting to see what Tesla will unveil when the event happens and if it can come through on this mind-blowing teaser.

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SpaceX successfully launches 100th Starlink mission of 2025

With 100 Starlink missions completed for 2025, space enthusiasts have noted that SpaceX has successfully launched 2,554 Starlink satellites so far this year.

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(Credit: Starlink)

SpaceX achieved its 100th Starlink mission of the year on Friday, October 31, marking another milestone for 2025. 

A Falcon 9 rocket carrying 28 Starlink broadband satellites successfully lifted off from Vandenberg Space Force Base in California at 4:41 p.m. ET, carrying another 28 Starlink satellites to Low Earth Orbit (LEO).

Falcon 9 booster’s 29th flight

Roughly 8.5 minutes after liftoff, the Falcon 9’s first stage touched down on the drone ship Of Course I Still Love You in the Pacific Ocean. This marked the booster’s 29th flight, which is approaching SpaceX’s reuse record of 31 missions.

This latest mission adds to SpaceX’s impressive 138 Falcon 9 launches in 2025, 99 of which were dedicated to Starlink, according to Space.com. The company’s focus on reusing boosters has enabled this breakneck pace, with multiple launches each week supporting both Starlink’s expansion and external customers.

Starlink’s network continues massive global expansion

Starlink remains the largest active satellite constellation in history, with more than 10,000 satellites launched, nearly 8,800 of which are currently active. SpaceX recently achieved Starlink’s 10,000-satellite milestone. With 100 Starlink missions completed for 2025, space enthusiasts have noted that SpaceX has successfully launched 2,554 Starlink satellites so far this year.

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Starlink, which provides high-speed, low-latency internet connectivity even to the world’s most remote areas, has been proven to be life-changing technology for people across the globe. The service is currently operational in about 150 countries, and it currently has over 5 million subscribers worldwide. From this number, 2.7 million joined over the past year.

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Tesla shares updated timeframe for Cybertruck FSD V14 release

The Cybertruck was expected to receive FSD V14 before the end of the month, but Tesla was not able to meet the target.

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Credit: Tesla

Tesla’s Full Self-Driving (FSD) V14 update for the Cybertruck could arrive this weekend, as per recent comments from Director of Autopilot Software and VP of AI Ashok Elluswamy. 

The Cybertruck was expected to receive FSD V14 before the end of the month, but Tesla was not able to meet the target.

Cybertruck FSD V14

Considering the extended wait for FSD V14, it was no surprise that several Cybertruck owners were asking for updates about the system’s rollout to the all-electric pickup truck on Friday. These included the official Cybertruck X account, which responded to Elluswamy’s end of month estimate with “I only see trick. Where is my treat.” 

This prompted a response from the AI executive, who replied with, “Sorry, pushing for early access Cyber release over the weekend.” This means that if all goes well, Cybertruck owners would be able to experience FSD V14 very soon. Some, however, are wondering if Tesla would go straight to V14.2 for the Cybertruck’s FSD V14 update, or if the vehicle will receive V14.1 first. 

Tesla pushes to unify FSD experience across its lineup

The upcoming Cybertruck rollout represents the next step in Tesla’s efforts to roll out FSD capabilities across all of its vehicles. FSD V14 is a notable step forward for the company’s AI-driven self driving system, with features like Mad Max mode getting positive reviews from longtime Full Self Driving testers.

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For the Cybertruck, the FSD V14 update would mark one of its first major over-the-air upgrades for the vehicle. Likely due to its size, the Cybertruck tends to receive FSD updates later than the S3XY lineup, which is quite surprising considering that the all-electric pickup truck is a premium-priced vehicle that is home to some of Tesla’s most advanced technologies.

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